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Vertical Tack Welding machine

ASSEMBLY VERTICAL TACK WELDING MACHINE

vertical
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Machine Description

H-beam assembling Machine is composed of main machine, a draw bar centering system, input and output roller conveyor, hydraulic system, electric control system. The main machine is made of a gantry frame, an upper cylinder and a base, a web and flanges automatically centering system, aligning equipment and main transmission mechanism.
The gantry frame is a door-type one, with rectangular rails on the gantry column, through which the buck-boost beams can make smooth movements.
The upper press roller is fixed on the up-down press beam, pressed down on the workpiece by the push of upper press oil cylinder.

Conveyor System

The input and output roller conveyor are made of rollers and frame, the two input roller conveyor and two output roller conveyor close to the main machine are driven by the chain linked with the main transmission roller, which ensures the linear speed of the roller and roller conveyor coming in line with the main driving roller.

Electric Control System

Electric control system consists of an electronic control box, an operating box and cables, of which the main transmission frequency converter controls the motor speed, and the PLC programmable controller can make different application procedures according to the H-beam assembling process requirements. The inverter’s output frequency is selected by the PLC, and operation of them can realize circulation automatically.

Technical Parameter

H-beam size

H beam height

200 - 2500mm

Web thickness

6-40mm

Flange width

200-800mm

Flangethickness

6-40mm

Work piece length

4000-15000mm

Main machine

5.5 kW (1no)                                    

Assembling Speed

         0.5-8m/min

Power  9Kw

 

Input Conveyor

4 Pieces (2600 mm each)

Output Coveyor

4 Pieces (2600 mm each)

Hydraulic Clamping Unit

2 Nos

MIG Welding Machine

2 Nos (400 AMPS)

HORIZONTAL TACK WELDING MACHINE

Horizontal tack Welding machine

HORIZONTAL BEAM TACK WELDER MACHINE:

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Machine Description

Minimum Web Width

200 mm

Maximum Web Width

1500 mm

Web Thickness

4 to 12 mm

Minimum Flange Height

150 mm

Maximum Flange Height

500 mm

Flange Thickness

5 to 20 mm

Beam Length

1500 to 12000 mm

Beam Tack Welding Machine Includes

Ø  In Feed Conveyors  for Tack Welder –   4 Modules (3m each)

Ø  Out Feed Conveyors for Tack Welder - 4 Modules (3m each)

Ø  Hydraulically Operated Edge aligner

Ø  Hydraulically Operated Clamping Module

Ø  Hydraulic Power Pack

Ø  Control Panel & operated Pendant Unit

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H-Beam Welding Line

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Brief introduction

Horizontal H BEAM welding production line is a new specially designed by WELDARC Company on the base of its many years’ experience of exploring and manufacturing of light and heavy-duty H beam device. To meet the necessity of market, this welding line is special for light H beam.
H BEAM welding production line consists of IN Feed Conveyor to Tack Welder, In feed H beam,
Reducing welding distortion. It is the perfect device for producing large quantity

Main technical features:

Web height

200-1500mm

Web thickness

5-14mm

Flange width

150-500mm

Flange thickness

5-20mm

Work-piece length

2.5~12m

Web Taper Angle

15°

Welding type

Single arc twin wire

Welding power source

SAW 1000 Amps(WELDARC)

Welding speed

300-1000mm/min (step less speed adjustment)

Welding wire diameter

1.6mm

Voltage

415V/ 50/60Hz, 3Ph

3. Working flowing

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Working Flowing Drawing

Main technical feature

1. Adopts horizontal stand welding and singe arc-double wire welding technology, improving welding speed and reducing welding distortion.

2. When assembling, it only needs to spot weld at the range of 200-500mm of the work-piece head (needn’t to spot weld the whole work-piece), after that, go ahead to the next welding. The welding machine can weld these three steels directly and greatly improve the efficiency of assembling.

3. Adopts the welding way of putting the work-piece horizontally (H beam web panel flat and two flange panels upright) and welding the two welding lines at the same time, which reduces H beam distortion.

4. Adopts thin wire welding, reduces distortion by heat. That means reducing flange distortion after welding, which can greatly reduce workload of flange straightening.

5. The transmission conveyor between each steps and chain type turn-over use of traveling crane.

Tack Welding Machine

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List of modules includes in Tack welder

Key components list

NO.

DESCRIPTION

1

Hydraulic Operated Edge Alignment

2

Hydraulic Operated Web Adjustment

3

Hydraulic Operated Clamping of Work piece

4

Electrical control panel and pendant

5

Hydraulic Power Pack Unit

6

In feed conveyor (4 Nos of Conveyoy each 3 mtr)

7

Out feed Conveyor (4 Nos of Conveyor each 3 mtr)

Main Machine

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Work principle

The Main machine consists of main machine and front-back transport conveyor. The main machine has two heads, which realizes welding the two welding lines at the same time. Two welding guns are both single arc-double wire welding, and flux automatic feeding and recovery Unit. The main machine is gantry Type structure. work piece is transported from front conveyor to main machine, after welding, transported by back conveyor. In this concepts Machine will be fixed and work piece will Move.

Key components list

NO.

DESCRIPTION

1

Vertical flange Guide roller assembly at the entry of Main Machine

2

Fixed Guide roller and moveable top roller for flange Guiding at the entry of Main

Machine

3

Pull through welder with fixed and moving device wheels with electrically controlled

Speed

4

Hydraulic powered web lifter

5

Hydraulic Operated web clamping Unit

6

Hydraulic   Operated   Web/Flange   Assembly   Clamp   with   adjustable   Clamping

Pressure

7

Hydraulic Operated Web and flange guide unit for the welding Torch

8

Welding Torches

9

Flux Recovery Units

10

Fixed bottom roller and Moveable Top roller for flange guide at the exit

11

Hydraulic Power Pack Unit

12

Current Collector in both Moving and Fixed Sides attached to the pull through

Rollers

13

PLC controlled Panel and control Pendant

14

2 sets of 1000 Amps SAW MACHINES with Accessories

15

Top Platform for placement of flux recovery units , control panel , wire spool etc

16

In feed conveyor to main Machine

17

Out feed conveyor ( 4 Nos of Conveyor 3 mtr each)

Roll-forming-machine Image -1

C&Z Roll Forming Machine

Product Details:

Automatic Grade

Automatic

Job Thickness

0.1-0.5 mm, 0.5-1 mm
Production Capacity(meter/min) 

15 meter / min

Max Sheet Width

800 - 1000 mm  

Condition

New

          We are an acclaimed name engaged in offering our precious clients a superior quality range of C&Z Roll Forming Machine. This machine is manufactured using optimum grade basic material and sophisticated technology in synchronization with industry standards. In order to ensure quality, the entire range is rigorously tested on various parameters by our vendors' quality controllers. It can produce C& Z purlin profiles together through roller adjustment, save the space rapidly. Keeping in mind the diverse requirements of our clients, we provide entire range in various designs and specifications and at affordable prices. Features: Precisely design Require less maintenance Durability

tile-sheet-roll-forming-machine-2

Tile Sheet Roll Forming Machine

Product Details:

Automatic Grade

Automatic

Condition

new

          We feel immensely pleased to offer an exclusive gamut of Tile Sheet Roll Forming Machine. Our offered machine is designed by utilizing optimum quality basic material and advanced technology by our skilled professionals. In order to ensure quality, this machine is rigorously tested on various parameters. It is driven by motor while the step presser & post cutter is operated by hydraulic unit. In tune with industry standard, we provide the entire range in various sizes and other related specifications, as per the ever-evolving requirement of our clients. 

Features:

·         Optimum quality

·         Precisely design

·         Durability

Technical Specifications:

·         Machine Component: hydraulic decoiler, feeding& pre-cutter, roll forming system, presser post cutter, support table, PLC unit and hydraulic system

·         Optional Device: Automatic Stacker/ Film Cover/Safety Shield

·         Production Speed: 5.5m/min(350mm step length) Max output 2400m/shift

·         Material: 0.4-0.8mm GI/PPGI/Aluminum

·         Step Height: 14-20mm

·         Step Distance: 100-400mm v

·         Total Power: about 11 kw

·         Automatic Pressing Die

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Contact Info

ADK Engineering & Solutions
A-504, Empire Business Hub,
Science City Road,
Ahmedabad-380060,
Gujarat – INDIA

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