International Forming Technology Exhibition
Vertical Tack Welding machine
ASSEMBLY VERTICAL TACK WELDING MACHINE
Machine Description
H-beam assembling Machine is composed of main machine, a draw bar centering system, input and output roller conveyor, hydraulic system, electric control system. The main machine is made of a gantry frame, an upper cylinder and a base, a web and flanges automatically centering system, aligning equipment and main transmission mechanism.
The gantry frame is a door-type one, with rectangular rails on the gantry column, through which the buck-boost beams can make smooth movements.
The upper press roller is fixed on the up-down press beam, pressed down on the workpiece by the push of upper press oil cylinder.
Conveyor System
The input and output roller conveyor are made of rollers and frame, the two input roller conveyor and two output roller conveyor close to the main machine are driven by the chain linked with the main transmission roller, which ensures the linear speed of the roller and roller conveyor coming in line with the main driving roller.
Electric Control System
Electric control system consists of an electronic control box, an operating box and cables, of which the main transmission frequency converter controls the motor speed, and the PLC programmable controller can make different application procedures according to the H-beam assembling process requirements. The inverter’s output frequency is selected by the PLC, and operation of them can realize circulation automatically.
Technical Parameter
H-beam size
|
H beam height |
200 - 2500mm |
|
Web thickness |
6-40mm |
|
Flange width |
200-800mm |
|
Flangethickness |
6-40mm |
|
Work piece length |
4000-15000mm |
|
Main machine |
5.5 kW (1no) |
|
Assembling Speed |
0.5-8m/min |
|
Power 9Kw |
|
|
Input Conveyor |
4 Pieces (2600 mm each) |
|
Output Coveyor |
4 Pieces (2600 mm each) |
|
Hydraulic Clamping Unit |
2 Nos |
|
MIG Welding Machine |
2 Nos (400 AMPS) |
Horizontal tack Welding machine
HORIZONTAL BEAM TACK WELDER MACHINE:
Machine Description
|
Minimum Web Width |
200 mm |
|
Maximum Web Width |
1500 mm |
|
Web Thickness |
4 to 12 mm |
|
Minimum Flange Height |
150 mm |
|
Maximum Flange Height |
500 mm |
|
Flange Thickness |
5 to 20 mm |
|
Beam Length |
1500 to 12000 mm |
Beam Tack Welding Machine Includes
Ø In Feed Conveyors for Tack Welder – 4 Modules (3m each)
Ø Out Feed Conveyors for Tack Welder - 4 Modules (3m each)
Ø Hydraulically Operated Edge aligner
Ø Hydraulically Operated Clamping Module
Ø Hydraulic Power Pack
Ø Control Panel & operated Pendant Unit
PTW
H-Beam Welding Line
Brief introduction
Horizontal H BEAM welding production line is a new specially designed by WELDARC Company on the base of its many years’ experience of exploring and manufacturing of light and heavy-duty H beam device. To meet the necessity of market, this welding line is special for light H beam.
H BEAM welding production line consists of IN Feed Conveyor to Tack Welder, In feed H beam,
Reducing welding distortion. It is the perfect device for producing large quantity
Main technical features:
|
Web height |
200-1500mm |
|
Web thickness |
5-14mm |
|
Flange width |
150-500mm |
|
Flange thickness |
5-20mm |
|
Work-piece length |
2.5~12m |
|
Web Taper Angle |
15° |
|
Welding type |
Single arc twin wire |
|
Welding power source |
SAW 1000 Amps(WELDARC) |
|
Welding speed |
300-1000mm/min (step less speed adjustment) |
|
Welding wire diameter |
1.6mm |
|
Voltage |
415V/ 50/60Hz, 3Ph |
3. Working flowing
Working Flowing Drawing
Main technical feature
1. Adopts horizontal stand welding and singe arc-double wire welding technology, improving welding speed and reducing welding distortion.
2. When assembling, it only needs to spot weld at the range of 200-500mm of the work-piece head (needn’t to spot weld the whole work-piece), after that, go ahead to the next welding. The welding machine can weld these three steels directly and greatly improve the efficiency of assembling.
3. Adopts the welding way of putting the work-piece horizontally (H beam web panel flat and two flange panels upright) and welding the two welding lines at the same time, which reduces H beam distortion.
4. Adopts thin wire welding, reduces distortion by heat. That means reducing flange distortion after welding, which can greatly reduce workload of flange straightening.
5. The transmission conveyor between each steps and chain type turn-over use of traveling crane.
Tack Welding Machine
List of modules includes in Tack welder
Key components list
|
NO. |
DESCRIPTION |
|
1 |
Hydraulic Operated Edge Alignment |
|
2 |
Hydraulic Operated Web Adjustment |
|
3 |
Hydraulic Operated Clamping of Work piece |
|
4 |
Electrical control panel and pendant |
|
5 |
Hydraulic Power Pack Unit |
|
6 |
In feed conveyor (4 Nos of Conveyoy each 3 mtr) |
|
7 |
Out feed Conveyor (4 Nos of Conveyor each 3 mtr) |
Main Machine
Work principle
The Main machine consists of main machine and front-back transport conveyor. The main machine has two heads, which realizes welding the two welding lines at the same time. Two welding guns are both single arc-double wire welding, and flux automatic feeding and recovery Unit. The main machine is gantry Type structure. work piece is transported from front conveyor to main machine, after welding, transported by back conveyor. In this concepts Machine will be fixed and work piece will Move.
Key components list
|
NO. |
DESCRIPTION |
|
1 |
Vertical flange Guide roller assembly at the entry of Main Machine |
|
2 |
Fixed Guide roller and moveable top roller for flange Guiding at the entry of Main Machine |
|
3 |
Pull through welder with fixed and moving device wheels with electrically controlled Speed |
|
4 |
Hydraulic powered web lifter |
|
5 |
Hydraulic Operated web clamping Unit |
|
6 |
Hydraulic Operated Web/Flange Assembly Clamp with adjustable Clamping Pressure |
|
7 |
Hydraulic Operated Web and flange guide unit for the welding Torch |
|
8 |
Welding Torches |
|
9 |
Flux Recovery Units |
|
10 |
Fixed bottom roller and Moveable Top roller for flange guide at the exit |
|
11 |
Hydraulic Power Pack Unit |
|
12 |
Current Collector in both Moving and Fixed Sides attached to the pull through Rollers |
|
13 |
PLC controlled Panel and control Pendant |
|
14 |
2 sets of 1000 Amps SAW MACHINES with Accessories |
|
15 |
Top Platform for placement of flux recovery units , control panel , wire spool etc |
|
16 |
In feed conveyor to main Machine |
|
17 |
Out feed conveyor ( 4 Nos of Conveyor 3 mtr each) |
C&Z Roll Forming Machine
Product Details:
|
Automatic Grade |
Automatic |
|
Job Thickness |
0.1-0.5 mm, 0.5-1 mm |
| Production Capacity(meter/min) |
15 meter / min |
|
Max Sheet Width |
800 - 1000 mm |
|
Condition |
New |
We are an acclaimed name engaged in offering our precious clients a superior quality range of C&Z Roll Forming Machine. This machine is manufactured using optimum grade basic material and sophisticated technology in synchronization with industry standards. In order to ensure quality, the entire range is rigorously tested on various parameters by our vendors' quality controllers. It can produce C& Z purlin profiles together through roller adjustment, save the space rapidly. Keeping in mind the diverse requirements of our clients, we provide entire range in various designs and specifications and at affordable prices. Features: Precisely design Require less maintenance Durability
Tile Sheet Roll Forming Machine
Product Details:
|
Automatic Grade |
Automatic |
|
Condition |
new |
We feel immensely pleased to offer an exclusive gamut of Tile Sheet Roll Forming Machine. Our offered machine is designed by utilizing optimum quality basic material and advanced technology by our skilled professionals. In order to ensure quality, this machine is rigorously tested on various parameters. It is driven by motor while the step presser & post cutter is operated by hydraulic unit. In tune with industry standard, we provide the entire range in various sizes and other related specifications, as per the ever-evolving requirement of our clients.
Features:
· Optimum quality
· Precisely design
· Durability
Technical Specifications:
· Machine Component: hydraulic decoiler, feeding& pre-cutter, roll forming system, presser post cutter, support table, PLC unit and hydraulic system
· Optional Device: Automatic Stacker/ Film Cover/Safety Shield
· Production Speed: 5.5m/min(350mm step length) Max output 2400m/shift
· Material: 0.4-0.8mm GI/PPGI/Aluminum
· Step Height: 14-20mm
· Step Distance: 100-400mm v
· Total Power: about 11 kw
· Automatic Pressing Die
LF3015GA Whole Cover Laser Cutting Machine
Safety and No Pollution
· With a fully enclosed design.
· The observation window adopts an European CE Standard laser protective glass.
· The smoke produced by cutting can be filtrated inside, it's non-polluting and environmentally friendly.
· The weight of machine is 7500kg.
Exchanging Platform
· It adopts an up and down exchange platform;
· The converter is responsible for controlling
the exchanging motor;
· The machine is able to finish the platform
exchanging within 15s.
The Third Generation Aviation Aluminum Gantry
3rd Generation Aviation Aluminum Gantry
It is manufactured with aerospace standards and formed by 4300 tons press extrusion molding. After aging treatment, its strength can reach 6061 T6 which is the strongest strength of all gantries. Aviation aluminum has many advantages, such as good toughness, light weight, corrosion resistance, anti-oxidation, low density, and greatly increase the processing speed.
The Segmented Rectangular Tube Welded Bed
The internal structure of the bed adopts the aircraft metal honeycomb structure, which is welded by a number of rectangular tubes. Stiffeners are arranged inside the tubes to increase the strength and tensile strength of the bed, it also increases the resistance and stability of the guide rail so as to effectively avoid the deformation of the bed.
· High strength, stability, tensile strength, ensuring 20 years of use without distortion;
· Thickness of rectangular pipe wall is 10mm and weights 4500 kg.
Without manual operation, it can focus automatically
· Without manual focusing
The software automatically adjusts the focusing lens to realize automatic perforating and cutting plates of different thickness. The speed of automatically adjusting focus lens is ten times of the manual adjusting.
· Bigger adjustment range
Adjustment range -10 mm~ +10mm, precision 0.01mm, suitable for 0 ~ 20mm different types of plates.
· Long service life
Collimator lens and focus lens both have water-cooling heat sink which reduces the temperature of the cutting head to improve the life of the cutting head.
Transmission and Precision
German Tech Quality
ADK fiber laser cutting machine is equipped with German Atlanta rack, Japanese Yaskawa motor and German Nougat reducer. The positioning accuracy of the machine tool can be 0.02mm and the cutting acceleration is 1.5G. The working life is up to 10 years.
Technical Parameters
|
Machine model |
LF3015GA |
|
Laser power |
1000W 2000W 3000W 4000W 6000W 8000W(Optional) |
|
Working area |
3000mm x 1500mm |
|
Repeated positioning accuracy |
±0.02mm |
|
Maximum speed |
120m/min |
|
Max. acceleration |
1.5G |
|
Dimensions |
8150*2825*2125mm |
|
Specified voltage and frequency |
380V 50Hz/60Hz |
Industry Applications
LF3015GA fiber laser cutting machine can carry up to 8000W laser power, so cutting some thick plate, it is a very good choice. For example, agricultural machinery, textile machinery, food machinery and construction machinery and other large machinery and equipment manufacturing, usually use high power fiber laser cutting machine for processing.
Suitable for stainless steel, carbon steel, silicon steel, aluminum alloy, titanium alloy, galvanized steel, aluminum-plating zinc plate, copper, and other metals.
LF3015LN Gear Double Drive Fiber Laser Cutting Machine
The Third Generation Aviation Aluminum Gantry
3rd Generation Aviation Aluminum Gantry
It is manufactured with aerospace standards and formed by 4300 tons press extrusion molding. After aging treatment, its strength can reach 6061 T6 which is the strongest strength of all gantries. Aviation aluminum has many advantages, such as good toughness, light weight, corrosion resistance, anti-oxidation, low density, and greatly increase the processing speed.
Without manual operation, it can focus automatically
· Without manual focusing
The software automatically adjusts the focusing lens to realize automatic perforating and cutting plates of different thickness. The speed of automatically adjusting focus lens is ten times of the manual adjusting.
· Bigger adjustment range
Adjustment range -10 mm~ +10mm, precision 0.01mm, suitable for 0 ~ 20mm different types of plates.
· Long service life
Collimator lens and focus lens both have water-cooling heat sink which reduces the temperature of the cutting head to improve the life of the cutting head.
Independent Control Cabinet
· Dust-proof
All electrical components and laser source are built-in to the independent control cabinet with a dust-proof design to prolong the lifespan of the electrical components.
· Automatic Thermostat
The control cabinet is equipped with air conditioner for automatic constant temperature. This can prevent excessive temperature damage to components in summer.
Stainless Steel Protection Design
The operating area adopts a 304 stainless steel design to prevent high temperature cutting sparks from damaging the machine's surface .
IPAD Designing Screen
Ipad design screen, has a vertical screen display, different from the traditional horizontal screen display with good response speed, higher contrast, wider view, low power consumption as well as high resolution.
In addition, it possesses high brightness levels and lower reflectivity as well as solid glass panel sturdiness and durability.
Transmission and Precision
ADK fiber laser cutting machine is equipped with Japanese Yaskawa motor, French Motoreducer reducer and Taiwan APEX rack. The positioning accuracy of the machine tool can be 0.02mm.
Technical Parameters
|
Machine model |
LF3015LN |
|
Laser power |
1000W 2000W 3000W 4000W 6000W 8000W(Optional) |
|
Working area |
3000mm x 1500mm |
|
Repeated positioning accuracy |
±0.02mm |
|
Maximum speed |
80m/min |
|
Maximum acceleration |
1.0G |
|
Dimensions |
4440* 2500* 1860mm |
|
Specified voltage and frequency |
380V 50Hz/60Hz/60A |
Industry Applications
LF3015LN fiber laser cutting machine as one classic model, widely used in many common areas of our life, such as processing of stainless steel kitchenware, storage cabinet and other cabinets, is closely related to people's daily life.
Used for cutting a variety of metal plates, pipes (add pipe cutting device), mainly used in stainless steel, carbon steel, galvanized sheet, electrolytic plate, brass, aluminum, various alloy plate, rare metal and other metal materials.
LF1325L Fiber Laser Cutting Machine
The Third Generation Aviation Aluminum Gantry
3rd Generation Aviation Aluminum Gantry
It is manufactured with aerospace standards and formed by 4300 tons press extrusion molding. After aging treatment, its strength can reach 6061 T6 which is the strongest strength of all gantries. Aviation aluminum has many advantages, such as good toughness, light weight, corrosion resistance, anti-oxidation, low density, and greatly increase the processing speed.
Economical
· High cost-effective, economical as well as practical.
· Space-saving and easy to transport.
Low Power Consumption
High photoelectric conversion rate
500w fiber cutting machine
machine energy consumption is
only 2kw per hour
Easy to use
Transmission and Precision
ADK fiber laser cutting machine is equipped with imported TBI ball screw, Delta servo motor and Hiwin guide rail. The positioning accuracy of the machine can be 0.02mm, to ensure the cutting quality of metal.
Technical Parameters
|
Machine model |
LF1325L |
|
Laser power |
500W 750W |
|
Working area |
1250×2500mm |
|
Repeated positioning accuracy |
±0.02mm |
|
Dimensions |
3800*1850*1300mm |
|
Specified voltage and frequency |
220V/50Hz/60Hz/60A |
Industry Applications
Advertisement metal characters, stainless steel kitchenware, environmental protection equipment, etc. Common objects in everyday life, all of them are the areas which LF1325L fiber laser cutting machine expertise. Fast speed, high precision, it makes LF1325L becoming the first choice machine for advertisement industry.
Stainless steel, carbon steel, alloy steel, copper, brass, silicon steel, galvanized steel sheet, nickel titanium alloy, inconel, titanium alloy metal material, etc.
LF3015E Fiber Laser Cutting Machine
The Third Generation Aviation Aluminum Gantry
3rd Generation Aviation Aluminum Gantry
It is manufactured with aerospace standards and formed by 4300 tons press extrusion molding. After aging treatment, its strength can reach 6061 T6 which is the strongest strength of all gantries. Aviation aluminum has many advantages, such as good toughness, light weight, corrosion resistance, anti-oxidation, low density, and greatly increase the processing speed.
Stainless Steel Protection Design
The operating area adopts a 304 stainless steel design to prevent high temperature cutting sparks from damaging the machine's surface.
Without manual operation, it can focus automatically
· Without manual focusing
The software automatically adjusts the focusing lens to realize automatic perforating and cutting plates of different thickness. The speed of automatically adjusting focus lens is ten times of the manual adjusting.
· Bigger adjustment range
Adjustment range -10 mm~ +10mm, precision 0.01mm, suitable for 0 ~ 20mm different types of plates.
· Long service life
Collimator lens and focus lens both have water-cooling heat sink which reduces the temperature of the cutting head to improve the life of the cutting head.
IPAD Designing Screen
Ipad design screen, has a vertical screen display, different from the traditional horizontal screen display with good response speed, higher contrast, wider view, low power consumption as well as high resolution.
In addition, it possesses high brightness levels and lower reflectivity as well as solid glass panel sturdiness and durability.
Transmission and Precision
ADK fiber laser cutting machine is equipped with Delta servo motor, Nidec-Shimpo reducer and Taiwan APEX rack. The positioning accuracy of the machine tool can be 0.02mm. The working life is more than 10 years.
Technical Parameters
|
Machine model |
LF3015E |
|
Laser power |
500W 700W 750W 1000W 1500W(Optional) |
|
Working area |
3000mm x 1500mm |
|
Repeated positioning accuracy |
±0.02mm |
|
Maximum speed |
60m/min |
|
Dimensions |
4600*2450*1700mm |
|
Specified voltage and frequency |
220V/50Hz/60Hz/60A |
Industry Applications
LF3015E fiber laser cutting machine is good at processing on common metal items in daily life such as advertising metal letter, kitchenware, environmental protection equipment. Laser cutting machines are widely used in electronics, electrical, mechanical hardware, new energy lithium, packaging, solar, LED, automotive and other industries.
Stainless steel, carbon steel, alloy steel, copper, brass, silicon steel, galvanized steel sheet, nickel titanium alloy, inconel, titanium alloy, etc.
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Contact Info
ADK Engineering & Solutions
A-504, Empire Business Hub,
Science City Road,
Ahmedabad-380060,
Gujarat – INDIA
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